Equipment introduction

Nickel plating equipment production line is a key facility used in the plating industry to produce nickel-plated products, which covers a series of process steps from pre-treatment, plating to post-treatment. The following is a detailed introduction to the nickel plating equipment production line:

I. Overview of production line

Nickel plating equipment production line refers to the production line that passes the workpieces to be plated through a series of plating process steps, and finally forms a layer of uniform and dense nickel plating layer on the surface. The production line usually includes pretreatment equipment, plating tank, power supply equipment, filtration equipment, testing instruments, heating and cooling devices and post-treatment equipment.

II. Main Components

1. Pre-treatment equipment: It is used to remove oil, rust and other impurities on the surface of the workpiece to provide a clean surface for the plating process. Common pre-treatment equipment includes oil remover, pickling tank and so on.		5. testing equipment: used to detect the quality and thickness of plating layer, to ensure that the product meets the quality requirements. Common testing instruments include plating thickness gauge, microscope and so on.
2. Electroplating tank: It is the core equipment of nickel plating process, which is used to deposit nickel ions onto the surface of workpiece to form plating layer. The material, shape and size of the plating tank should be determined according to the specific requirements of the workpiece.		6. Heating and cooling devices: used to control the temperature of the plating solution, to ensure that the plating reaction is carried out at a suitable temperature. The selection and configuration of heating and cooling devices should be determined according to the characteristics of the plating solution and process requirements.
3. power supply equipment: for the plating process to provide the required electrical energy to ensure the smooth progress of the plating reaction. The performance of the power supply equipment directly affects the quality and thickness of the plating layer.		7. Post-treatment equipment: It is used for cleaning and drying the workpieces after plating to improve the appearance quality and corrosion resistance of the products.
4. filtering equipment: used to remove impurities and particles in the plating solution, to maintain the cleanliness and stability of the plating solution. The selection and configuration of filtration equipment should be determined according to the composition of the plating solution and process requirements.

III. Features of production line

1. high degree of automation: modern nickel plating equipment production line generally adopts automation control technology, realizing the automation and intelligence of the plating process, improving the production efficiency and product quality.

2. High flexibility: the production line can be flexibly configured and adjusted according to different workpieces and requirements to meet the customized needs of different customers.

3. environmental protection and energy saving: the production line adopts advanced environmental protection technology and energy-saving equipment, which reduces the wastewater and exhaust gas emissions generated in the plating process, and lowers the production cost and environmental pollution.

Why Raymond Zinc Plating Equipment Leads the Industry

Innovative Solutions for Precision, Efficiency & Sustainabilit

1. Advanced Multi-Lane Plating Technology

Raymond's proprietary multi-lane design can process 6-12 materials simultaneously, increasing throughput by up to 40% compared to single-line systems. Ideal for high volume production in the automotive and renewable energy sectors.

2. Artificial Intelligence Optimised Process Control

Integrated Artificial Intelligence algorithms dynamically adjust voltage, temperature and flow rate to ensure ≤2% thickness deviation (military-grade accuracy) while reducing manual intervention by 90%.

3. Military Specification Plating

Patented multi-stage current control technology ensures ±1.5μm plating consistency in accordance with MIL-STD-753E standards for aerospace and defence applications.

4. Space-saving modular structure

Stackable modules reduce the facility footprint by 55% and allow for phased expansion, reducing initial infrastructure costs for small and medium-sized enterprises by 30%.

5. Closed-loop eco-compliance

Automatic galvanizing machine line is equipped with specialised exhaust gas treatment plant and wastewater recycling treatment plant with multi-layer filtration to meet different national emission standards.

6. Cross-industry adaptability

Zinc plating machine can be configured into complex geometries (e.g. electric vehicle battery connectors, 5G waveguide components) with material compatibility from 0.1-50mm, serving the semiconductor, marine and hydrogen energy sectors.

Large scale production base

Lei Meng Equipment have a production base of 15000 square meters and multiple professional production lines including imported large processing centers,including equipment production lines for chrome plating, zinc plating, copper plating, nickel plating,silver plating, gold plating, plastic electroplating, hanging plating, rolling plating, push plating, spray coating, and pre-treatment.

Exquisite workmanship

Simple and flexible operation, stable operation,easy management,low mechanical failure rate, and high usage efficiency.The equipment adopts materials from well-known brands in Japan,Taiwan and China to ensure stable and durable quality.After on-site installation, the equipment is repeatedly tested to ensure stability and quality.

Master core technology

Engineers have been engaged in the electroplating industry for many years,continuously improving equipment quality and providing technical support.By increasing investment in technology and improving research and development capabilities, we now have advanced technology research and design capabilities in the industry

Lei Meng (Changzhou) Equipment Co. Ltd. is a large-scale equipment manufacturing enterprise.After more than ten years of rapid development, ithas two major production bases in Changzhou and Wuxi, as well as a technology research and development center with a total area of 15000 square meters. lt has multiple professional production lines, including imported large-scale machining centers.