Raymond (Changzhou) Equipment Co., Ltd. | Plating Automation Solution Provider
Copper plating equipment production line,copper plating equipment manufacturer
Professional Electroplating Solutions · Cost Reduction · Efficiency Enhancement · Fault Minimization
Raymond Copper Plating Equipment Production Line is a high-efficiency, high-precision electroplating solution designed specifically for modern industrial needs. This production line integrates advanced automation technology and flexible process flows, aiming to provide customers with excellent plating quality, significant improvements in production efficiency, and reliable operational stability.
Whether it's mass production of large workpieces or fine plating of precision components, Raymond Copper Plating Equipment Production Line can provide customized solutions to meet the stringent requirements of various industries and application scenarios. We deeply understand the critical impact of electroplating processes on product performance and cost, therefore from the initial design, we fully considered how to help customers solve practical pain points.
Raymond Copper Plating Equipment Production Line utilizes advanced electrochemical principles, forming a uniform, dense, and strongly adhesive copper plating layer on the workpiece surface through a series of precisely controlled steps. Our process flow is meticulously designed and optimized to ensure optimal results at every stage.
Workpieces enter the production line through an automated loading system, undergoing degreasing, rinsing, micro-etching, and pickling to ensure surface cleanliness.
Using advanced pressurized nozzle spray design, copper ions are reduced and deposited on the workpiece surface under direct current, forming a uniform plating layer.
Multi-stage rinsing removes residual plating solution, followed by pickling, tin plating and other post-treatment steps to optimize plating layer performance.
Intelligent PLC touchscreen system provides precise control and real-time monitoring, automatically adjusting key parameters to ensure process stability.
We adopt an advanced pressurized nozzle spray design to ensure that the plating solution uniformly and fully covers the workpiece surface, especially for complex shapes or workpieces with micro-holes, achieving excellent through-hole effects. The production line can support high current density production (20-25 ASF) as needed to improve efficiency. The entire electroplating process is precisely controlled and real-time monitored by an intelligent PLC touchscreen system, greatly reducing the need for manual intervention.
Raymond Copper Plating Equipment Production Line can be highly customized according to specific customer needs. We offer a full range of solutions from small laboratory equipment to large industrial production lines. The following are typical technical specification parameter ranges:
| Technical Parameter | Specification Range | Notes |
|---|---|---|
| Production Line Type | Fully automatic gantry straight-line electroplating production line, semi-automatic production line, manual production line | Customizable |
| Applicable Plating Types | Copper, zinc, nickel, hard chrome, decorative chrome, chemical phosphating and others | Can also plate copper and tin |
| Automation Level | PLC touchscreen control, open program, high automation | Precise positioning |
| Structural Design | Reasonable, compact, stable | Customizable dimensions based on site and process requirements |
| Traveling System | Single-hook or double-hook design | Stable operation, precise positioning, programmable control |
| Plating Tank Material | PP+SUS304# | Customizable dimensions, configurable with cathode and anode shielding |
| Current Density | 20-25 ASF | Adjustable according to process requirements |
| Production Capacity | 1500-2000㎡ (typical configuration) | Customizable according to customer output requirements |
| Design Load Factor | ≥85% | Typical value for semi-automatic production lines |
| Safety Features | Complies with safety production industry standards | Equipped with harmful substance emission control measures |
We deeply understand that each customer's needs are unique, therefore we provide comprehensive customized services. From initial requirement analysis and scheme design, to equipment manufacturing, installation and commissioning, and after-sales service and technical support, our professional team will provide you with one-stop solutions throughout the entire process. Regardless of your production scale or how special your process requirements are, we can customize the most suitable copper plating equipment production line for you.
Raymond Copper Plating Equipment Production Line is dedicated to solving core pain points in electroplating production for customers, helping enterprises achieve sustainable development and enhance market competitiveness. We deeply understand industry challenges and provide targeted solutions:
By automating and reducing labor input, optimizing plating solution consumption, and lowering scrap rates, overall production costs are substantially cut. Precise parameter control and efficient plating layer formation reduce rework and material waste.
Fully automated production processes and flexible process switching capabilities significantly shorten production cycles and greatly increase output per unit time. This is crucial for meeting rapidly growing market demands.
Adopting internationally renowned brand components and strict quality control standards ensures stable and reliable equipment operation. Modular design and intelligent diagnostic systems make daily maintenance more convenient.
Precise control of current density, temperature, and pH value, combined with advanced nozzle design, ensures uniform, dense, and strongly adhesive plating layers, meeting the highest standards of product quality.
We prioritize environmental protection, and our equipment design complies with the latest environmental regulations. Through optimized wastewater and exhaust gas treatment systems, we help customers achieve clean production and reduce environmental risks.
We offer comprehensive customized solutions from scheme design, equipment manufacturing, installation and commissioning, to after-sales service, ensuring that the production line perfectly matches the customer's production process and capacity goals.
We have provided successful solutions for numerous customers, helping them achieve significant improvements in production efficiency and substantial cost reductions. Through our copper plating equipment production lines, customers can typically achieve: 30-50% improvement in production efficiency, 20-35% reduction in production costs, over 60% reduction in equipment failure rates, and product quality compliance rates exceeding 99%.
Copper plating equipment production line is a series of equipment used for copper plating on the surface of the substrate, widely used in electronics, automotive, construction, hardware and other industries. The following is a detailed introduction about copper plating equipment production line:
| 1. pre-treatment equipment: including cleaning, degreasing, descaling and other devices, used to remove the dirt and oxidized layer on the surface of the substrate, to ensure a good combination of plating and substrate. |
| 4. control system: used to monitor and adjust various parameters in the copper plating process, such as current, voltage, plating solution temperature, plating solution composition, etc., to ensure the stability and consistency of the plating quality. |
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| 2. copper plating tank: is the core equipment of the copper plating process, usually using electrolysis to reduce copper ions into copper metal and deposited on the surface of the substrate. The design of copper plating tank needs to consider factors such as current distribution uniformity, temperature control of plating solution, and circulation of plating solution. |
| 5. Auxiliary equipments: including traveling car, crane, conveyor belt, etc., used for lifting, transporting, loading and unloading of base material. |
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| 3. post-treatment equipment: including cleaning, drying, polishing and other devices, used to remove residual plating solution and impurities on the surface of the plating layer, to improve the finish and corrosion resistance of the coating. |
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Innovative Solutions for Precision, Efficiency & Sustainabilit
II. Working Principle
The working principle of copper plating equipment production line is based on electrolysis principle. In the copper plating tank, the substrate serves as the cathode and the copper plate or ball serves as the anode, and the two are connected through the electrolyte (solution containing copper ions). Under the action of direct current, copper ions dissolve from the anode and migrate to the surface of the cathode, and are reduced to metallic copper and deposited on the substrate, forming a uniform layer of copper plating.
Large scale production base
Lei Meng Equipment have a production base of 15000square meters and multiple professional production lines including imported large processing centers,including equipment production lines for chrome plating, zinc plating, copper plating, nickel plating,silver plating, gold plating, plastic electroplating, hanging plating, rolling plating, push plating, spray coating, and pre-treatment.
Exquisite workmanship
Simple and flexible operation, stable operation,easy management,low mechanical failure rate, and high usage efficiency.The equipment adopts materials from well-known brands in Japan,Taiwan, and China to ensure stable and durable quality.After on-site installation, the equipment is repeatedly tested to ensure stability and quality.
Master core technology
Engineers have been engaged in the electroplating industry for many years,continuously improving equipment quality and providing technical support.By increasing investment in technology and improving research and development capabilities, we now have advanced technology research and design capabilities in the industry
Lei Meng (Changzhou) Equipment Co. Ltd. is a large-scale equipment manufacturing enterprise.After more than ten years of rapid development, ithas two major production bases in Changzhou and Wuxi, as well as a technology research and development center with a total area of 15000square meters. lt has multiple professional production lines, including imported large-scale machining centers.
Plating equipment application cases
Nickel plating line case for hydrogen energy industry
Galvanised production line case
Plastic plating equipment production line case
Anodising production line case
Pickling and phosphating production line case
